Scraper Conveyor

Scraper Conveyor Function and Working Method

The Scraper Conveyor operates using a conveyor sprocket and chain drive system, which facilitates the push-pull transfer of materials. The conveyor consists of a series of scrapers attached to a chain, which is driven by a motor. As the chain moves, the scrapers push the material forward, effectively transporting it along the conveyor path. This method ensures efficient and controlled movement of bulky and heavy materials like FFB and EFB.

Scraper Conveyor Material and Construction

Constructed from carbon steel, the Scraper Conveyor combines strength and durability. Carbon steel is chosen for its excellent mechanical properties, including high tensile strength and wear resistance, making it ideal for withstanding the rigorous conditions of material handling in a palm oil mill environment.

Scraper Conveyor Key Features

• Size Diameter: Available in diameters of 1300 mm, 1000 mm, and 750 mm to accommodate different transportation requirements and space constraints.

• Max Incline Angle: Designed with a maximum incline angle of 25°, allowing for efficient transportation of materials on inclined paths where necessary.

• Driver Model: The conveyor is driven by a reducer motor or hydraulic motor, connected to the main shaft using a sprocket or coupling. This ensures efficient power transmission and smooth operation.

• Capacity: Designed to handle a capacity of 60 tons per hour of FFB, making it suitable for high - volume palm oil processing operations.

• Sprocket and Chain: Features a sprocket with pitch P=152.4, load capacity of 60,000.0 Ibf, and 21 teeth. This robust chain and sprocket system ensures reliable and durable material transport.

• Output Speed: Operates at an output speed of 8 - 10 rpm, ensuring efficient material movement while maintaining control and stability.

• Power: Equipped with a motor rated at 1450 rpm, with power options of 15 kW, 18.5 kW, 22 kW, and 30 kW, operating at 380 V and 50 Hz. This provides sufficient energy for reliable and high - performance transportation.

• Scraper Size: The scrapers have a size of 114 mm SCH40, ensuring they are appropriately sized to handle large materials like FFB and EFB.

Scraper Conveyor Performance Advantages

• Durable Construction: The carbon steel build ensures long - term reliability and minimal maintenance requirements, even under continuous and demanding operating conditions.

• Efficient Material Transport: The sprocket and chain drive system ensures smooth and controlled movement of materials, preventing blockages and ensuring consistent flow.

• High - Capacity Operation: With a capacity of 60 tons per hour of FFB, the Scraper Conveyor can handle high - volume processing demands, ensuring efficient workflow in large - scale palm oil mills.

• Versatile Operation: The availability of different diameter sizes and the ability to operate on inclines up to 25° make the conveyor suitable for various transportation needs within the processing facility.

• Energy - Efficient Operation: The motor and drive system are designed to minimize energy consumption while maintaining high - performance material transport.

Scraper Conveyor Applications

The Scraper Conveyor is widely used in palm oil mills and processing plants. It is typically installed to transport FFB from receiving areas to sterilization units, and EFB from post - processing stages to storage or disposal areas. Its design and specifications make it suitable for integration into both new and existing palm oil processing facilities, enhancing their material handling efficiency and overall productivity. By ensuring reliable transportation of large-sized materials, the Scraper Conveyor contributes to the smooth operation of the entire palm oil production process.