Palm Kernel & Shell Separate Hydraulic System

Palm Kernel & Shell Separate Hydraulic System Function and Working Method

The hydraulic system operates by utilizing the differences in density and specific gravity between kernels and shells. The mixture of kernels and shells is fed into the system, where it is subjected to hydraulic forces and centrifugal action. The kernel pump and shell pump work together to create specific flow conditions that allow the lighter shells to be separated from the heavier kernels. The screen drum plays a crucial role in this process, with its fine mesh allowing kernels to pass through while retaining the larger shell particles. The rotational speed of the drum ensures a thorough and continuous separation process.

Palm Kernel & Shell Separate Hydraulic System Material and Construction

Constructed from a combination of iron steel and carbon steel, the system combines durability with robustness. Iron steel is used for components that require high strength and wear resistance, while carbon steel is utilized for its excellent mechanical properties and ability to withstand the operational stresses of the separation process.

Palm Kernel & Shell Separate Hydraulic System Key Features

• Kernel Pump: With a capacity of 136.2 m³/hr, operating at a pressure of 11 mWG and powered by a 22 kW centrifugal motor, it ensures efficient transportation and separation of kernels.

• Shell Pump: Designed with a capacity of 95.34 m³/hr, also operating at 11 mWG and powered by a 22 kW centrifugal motor, it handles the heavier shell fraction effectively.

• Capacity: The system is rated for a capacity of 7 tons per hour, making it suitable for medium - scale palm oil processing operations.

• Screen Drum: Featuring a diameter of φ960 mm, powered by a 2.2 kW motor at 380 V and 50 Hz, and equipped with a 40 - mesh screen, it provides precise separation of kernels from shells.

• Speed Drum: Operates at a speed of 10 rpm, ensuring gentle handling of the materials and effective separation without causing damage to the kernels.

Palm Kernel & Shell Separate Hydraulic System Performance Advantages

• High - Efficiency Separation: The hydraulic and centrifugal method ensures thorough separation of kernels and shells, producing a high - purity kernel product suitable for oil extraction.

• Durable Construction: The use of iron steel and carbon steel materials ensures long - term reliability and minimal maintenance requirements.

• Stable Operation: The system is designed for continuous and stable operation, with minimal vibration and efficient power transmission.

• Energy - Efficient Operation: The pumps and motors are designed to minimize energy consumption while maintaining high - performance separation.

• Precision Separation: The 40 - mesh screen drum ensures precise separation, allowing only kernels of the desired size to pass through while effectively retaining the shells.

Palm Kernel & Shell Separate Hydraulic System Applications

The Palm Kernel & Shell Separate Hydraulic System is widely used in palm oil mills and processing plants. It is typically installed after the initial dehulling and polishing stages to further refine the separation of kernels from shells. By efficiently separating kernels from shells, the system ensures that only high - quality kernels are processed further for oil extraction, improving the overall efficiency and yield of the palm oil production process. Its design and specifications make it suitable for integration into both new and existing palm oil processing facilities, enhancing their ability to produce high - quality palm kernel oil.