Air Lock

Air Lock Function and Working Method

The Air Lock operates using a paddle-type unloading mechanism. When material enters the air lock, the rotating paddles create a seal against the housing while allowing the material to be discharged at a controlled rate. This simultaneous allows for the passage of material while preventing the escape of air, ensuring airtight pneumatic conveying. The design of the paddles and the controlled rotational speed ensure even unloading of materials, which is crucial for maintaining consistent material flow in pneumatic systems.

Air Lock Material and Construction

Constructed from carbon steel, the Air Lock combines strength and durability. The carbon steel material ensures that the air lock can withstand the mechanical stresses and abrasive nature of various materials being conveyed, making it suitable for use in demanding industrial environments.

Air Lock Key Features

• Size Diameter: Available in diameters of 320 mm, 460 mm, and 750 mm to accommodate different production capacities and material flow requirements.

• Driver Model: The air lock is driven by a reducer motor connected to the main shaft using a sprocket and chain system, ensuring efficient power transmission and smooth operation.

• Capacity: Designed to handle capacities ranging from 2 tons to 5 tons per hour, making it suitable for a wide range of industrial applications.

• Output Speed: Operates at an output speed of 45 - 56 rpm, providing sufficient unloading speed while maintaining airtight conditions.

• Power: Equipped with a motor rated at 1450 rpm, with power options of 1.5 kW, 2.2 kW, 4 kW, 5.5 kW, and 7.5 kW, operating at 380 V and 50 Hz. This provides the necessary energy for reliable and high - performance unloading.

Air Lock Performance Advantages

• Efficient Material Unloading: The paddle-type design ensures even and controlled unloading of materials, preventing blockages and ensuring smooth material flow.

• Airtight Conveying: The rotating paddles and housing design create an effective seal, preventing air leakage and maintaining the efficiency of pneumatic conveying systems.

• Durable Construction: The carbon steel build ensures long - term reliability and minimal maintenance requirements, even under continuous and demanding operating conditions.

• Flexible Capacity: Multiple diameter and power options make the Air Lock suitable for operations of various scales, from small - scale to large - scale industrial processes.

• Energy - Efficient Operation: The motor and drive system are designed to minimize energy consumption while maintaining high - performance unloading.

Air Lock Applications

The Air Lock is widely used in industries that require pneumatic conveying of materials, such as the palm oil processing industry, food processing, chemical manufacturing, and mineral processing. It is typically installed at the discharge point of pneumatic conveying systems, ensuring efficient and airtight transfer of materials from one process stage to another. By maintaining airtight conditions and providing even material unloading, the Air Lock helps to improve the overall efficiency and hygiene of material handling processes.