How to Improve Palm Oil Production Efficiency with Advanced Oil Extraction Equipment?

Is your palm oil factory still troubled by low oil extraction rates and high energy consumption? Yahua's intelligent oil extraction equipment has helped clients in over 30 countries achieve a 40% increase in production and a 25% reduction in operating costs.

Yahua's solvent extraction equipment (such as ring extractors and DTDC desolventizers) utilizes a fully enclosed design to keep residual oil rates below 0.8% and recovers 99.5% of solvents. The modular structure is adaptable to various oil materials like palm kernels and soybeans, with an average energy saving of 15%-20%.

Want to know how this system specifically solves your production issues? We'll analyze three key scenarios.

Why Can the Ring Extractor Significantly Improve Oil Extraction Rate?

Traditional pressing methods leave 10%-15% oil residue? The ring extraction technology extracts an additional 80 liters of oil per ton of raw material.

Yahua's ring extractor uses a countercurrent extraction principle, achieving uniform penetration through a chain conveyor belt controlled by variable frequency. The dynamic monitoring system automatically adjusts the solvent ratio (1:1.2-1.5), reducing extraction time by 30% compared to horizontal equipment.

Three Technical Breakthroughs

1. Gradient Extraction Tanks

2. Self-Cleaning Grate Design

• Hole diameter of 0.8mm, throughput of 8-10 tons/hour

• Ultrasonic vibration device prevents clogging

3. Tail Gas Recovery Unit
Condensation + activated carbon adsorption dual system, VOC emissions <50mg/m³

How does the DTDC Desolventizer Ensure Food Safety?

Excessive solvent residues in meal leading to customer claims? Our desolventizing solution keeps residue levels consistently below 300ppm.

A six-stage desolventizing tower combined with direct steam and hot air drying achieves 99.97% desolventizing efficiency. The online moisture detector adjusts parameters in real-time, with protein denaturation rates <3%.

1. Key Control Nodes

• Precise Temperature Management

• First layer: 105-110℃ (evaporates free solvent)

• Third layer: 85-90℃ (protects heat-sensitive nutrients)

• Fifth layer: 60℃ cold air (shapes particles)

2. Optimized Solvent Recovery

• Negative pressure system maintains -500Pa pressure

• Flash evaporation recovery device saves 20% steam usage

3. Safety Protection
Nitrogen protection + oxygen content alarm, explosion-proof grade Ex dⅡBT4

Why Choose YAHUA's Turnkey Plant Solution?

Equipment suppliers passing the buck? We provide full-cycle services from plant layout to operator training.

Our EPC model covers process design (3D modeling), integrated equipment cluster commissioning, and waste treatment system integration. A case study from an Indonesian client shows a 45-day reduction in commissioning time.

Comparison of Five Core Advantages

Conclusion

YAHUA's oil extraction equipment, with its closed-loop design of leaching, solvent removal, and recovery, helps clients achieve breakthroughs in high yield, safety, and energy efficiency.

Mr. Lu

A Senior Palm Oil Process Engineer who has been dedicated to the palm oil industry since 2005. He possesses rich project experience, overseeing the complete lifecycle from design and manufacturing to installation and commissioning at client sites around the world. His portfolio is strongest in Indonesia and Malaysia. Drawing on his deep expertise, he continually pioneers new processes focused on maximizing oil yield and minimizing equipment loss, ensuring he remains at the forefront of the field.